The ultimate purpose of the data processed and gathered throughout the entire Aegis system emerges through the Analytic, Traceability, Reporting, and Monitoring functions of the system. The entire Aegis factory-floor system is a web application and therefore reports are accessed through web browsers.

REVERSE TRACEABILITY REPORT

• All units containing a particular lot and part number component, or units processed with a particular lot consumable or tool.

PRODUCT & PROCESS TRACEABILITY REPORT

• BOM and Process revision records.

• Electronic approval records of BOM and Process reviews with feedback notes and reviewer authentication.

• Process deviations released during the production of that unit.

• WIP history complete with logged operator at each station.

• Panel to image ID map records.

• Pallet to panel or image ID map records.

• Component part number and lot records of reference designator to image to lot.

• 'From-To' Lot records for components removed and replaced in-process.

• Part number and lot records for all tools, chemicals, and consumables used in the processing of the unit.

• Pre-production operator checklist confirmation per station.

• False positive inspections records and station.

• Rework and repair to connection level records.

• Unresolved defects at time of report generation.

• Measurement data records for all measurements derived from any process or test equipment in the route.

• Symptom/Defect records from ICT and functional test results and diagnostics.

• Parametric operator data collection (such as trim settings, adjustments, specially serialized components, etc.) from each station applicable in the route.

• Process alarms emerging from any machine in the route while the unit was within it's transfer zones.

• Process events emerging from any machine in the route while the unit was within it's transfer zones.

• Assembly children unit numbers and serial numbers.

• SPC metrics of any measurement data in-process such as reflow oven or thermal profiling data sets such as maximum zone temperature, soak duration, oxygen levels, etc.

ON-DEMAND, SCHEDULES, & EVENT-DRIVE MANAGEMENT REPORTS

• Management reports such as Quality, WIP, Job, Yield, and DPMO provide visibility to factory, line, and station performance over any time period.

• Pre-configured and scheduled reports are dispatched automatically via email to assigned parties, providing hands-off management visibility and updates.

• Runtime parameter entry via the web to customize on-demand reports at time of generation.

• Event or alarm based generation and dispatch of preconfigured reports.

• HTML, XML, and PDF outputs.

• Over 50 preconfigured reports provided standard.

• Embedded graphical report layout editor with full-featured graphing tool.

STATISTICAL PROCESS CONTROL (SPC) ENGINE

• Comprehensive server-side SPC engine with user-friendly GUI for configuring new reports and analyses..

• Supports Shewhart, Westinghouse, AT&T, and Nelson methods.

• Supports a wide variety of basic trends.

• SPC methods can be applied to any attribute or measurement data set collected anywhere in-process.

• Full SPC plotting and charting utility for inclusion in web reports.

• Out of Control conditions may be mapped to any system alarm, enabling emails, pages, report generation, or line stops.

QUALITY, PERFORMANCE & EFFICIENCY MONITORING DASHBOARD

• Interactive web environment for localizing and diagnosing performance, quality, SPC, and Efficiency problems as they are occurring in real-time or historically.

• View by factories, lines, machines.

• Filter by any date range.

• View real-time machine and line states through a graphical representation of the lines.

• Drill into detailed machine parameters specific to the nature of machine types such as reflow, reflow profiling such as KIC, placement, inspection, test, printing, etc.

• View SEMI E79 efficiency analysis and a variety of RAM charts.

• View current WIP status and DPMO calculations for currently executing  jobs.

• View any machine alarm or process event history.

• Scatter plot machine alarms over time.

• Sort machine alarms to analyze and prioritize devices requiring PM.

• View Pareto analysis across the process.

• Save the data set of any view or chart displayed in the browser as XML, Excel, or Text to the local PC for further use in other applications.

AUTOMATED OPPORTUNITY & DPMO CALCULATIONS

• System awareness of CAD design information, developed in the Product and Process Definition Modules, enables automatic baseline opportunity calculations. IPC standard methods are preconfigured, and a GUI for adjusting the algorithm is provided to customize the derivation of opportunity counts. Opportunities are calculated not only product-wide, but per route station based on population. This technology enables richer DPMO analysis and eliminates manual opportunity calculation.