Manufacturing Operations Software

Take Control. Drive Results.

Comprehensive MES Software for Discrete Manufacturing

Managing diverse products, frequent engineering changes, and demanding production requirements takes more than tracking what happens on the shop floor. FactoryLogix connects manufacturing engineering, execution, quality, materials, and intelligence in one comprehensive platform, with Simio's intelligent scheduling and simulation capabilities running natively with FactoryLogix. Together, they enable manufacturers to optimize today's operations, anticipate constraints, and make more informed decisions about what comes next.

Access the Datasheet

One process definition reused across several production lines

Results Reported by Aegis Customers

Each figure comes from a customer that measured its own operation before and after. Results vary by sector, product mix, and starting point.

16 to 4

hours to introduce a new product

3.8x

greater annual reduction in engineering change orders

80%

reduction in defective parts per million

10%

increase in OEE and average productivity

20%

increase in throughput capacity

25%

reduction in unplanned downtime

35%

less time to reach a decision

15%

reduction in work-in-progress

When Manufacturing Changes, Everything Is Connected.

Engineering changes, material shortages, and production constraints can impact quality, throughput, costs, and customer commitments. FactoryLogix connects engineering, execution, quality, and materials with real-time manufacturing intelligence, while Simio runs natively with FactoryLogix to extend that intelligence into scheduling and simulation. Together, they help manufacturers anticipate challenges, respond faster, and improve performance.

Build on what already works

Reuse proven processes, routings, and quality requirements across products, lines, and facilities. Adapt only what changes, reducing engineering effort and accelerating new product introductions.

Quality built into every operation

Enforce process requirements, operator qualifications, and quality checks directly within manufacturing execution. Prevent work from progressing when requirements aren't met, while capturing the traceability needed to identify and resolve issues faster.

This level of granularity [enforcing defect capture down to pin level rather than component level] gives us the rich data needed for accurate and efficient root cause analysis.

OEM Process Engineer

Verified review of FactoryLogix

More Products. More Changes. More to Manage.

Complexity rarely shows up as one large problem. It shows up as the same work being done again, in slightly different form, across products and lines that are nearly but not quite the same.

A new configuration arrives and someone rebuilds a process that already exists in a similar form somewhere else, because finding and adapting it is harder than starting again.

A change is approved and someone has to work out everywhere it applies. Miss one line and the standard is different on that line until somebody notices.

A defect needs root cause work, but the detail captured was set for a different product, so the data is there without being specific enough to be useful.

From Engineering Intent to Manufacturing Execution

FactoryLogix connects product and process definitions with the work performed on the factory floor. Engineering changes, routings, materials, operator qualifications, and quality requirements remain connected to execution, while production data is captured in the context of each product and operation. The result is greater control over manufacturing changes, consistent execution, and the information needed to improve performance.

What inheritance means in practice

One Connected Manufacturing Record

From product revisions and work instructions to material consumption, test results, defects, and operator activity, FactoryLogix maintains the relationships between manufacturing requirements and actual production. Teams can trace what happened, understand the conditions behind it, and respond with greater precision when issues arise.

What Connected Manufacturing Makes Possible

Identify bottlenecks, monitor work in progress, and understand where production is falling behind. Give teams the information they need to address constraints and keep operations moving.

Engineer reviewing line data on a laptop

Built for Complex Manufacturing Operations

Manufacturing execution is only part of the picture. FactoryLogix brings manufacturing engineering, production execution, quality, materials management, traceability, and real-time intelligence together in one comprehensive platform. Rather than managing these functions through disconnected applications, manufacturers gain the control, flexibility, and operational context needed to introduce new products, manage change, maintain quality, and continuously improve performance.

Accelerate engineering changes

Use CAD and engineering data to prepare manufacturing processes, manage product revisions, and deliver updated work instructions to production. Reduce repetitive preparation while maintaining control over how changes are introduced and executed.

Enforce quality at every step

Embed inspections, operator qualifications, process checks, and quality requirements directly into manufacturing execution. Capture defects as they occur, enforce required actions, and maintain consistent quality standards throughout production.

Maintain complete product traceability

Capture material genealogy, component usage, operator activity, process history, and test results throughout production. Instantly access complete product and lot histories without writing queries, enabling faster investigations, more precise containment, and easier compliance reporting.

Keep materials and production aligned

FactoryLogix integrates material availability, inventory, consumption, and production requirements to provide real-time visibility and control. Identify shortages earlier, streamline material movement, and ensure the right materials are available when and where production needs them.

Know the Impact Before You Act

A rush order, material shortage, or equipment constraint can change production priorities and affect throughput, capacity, and delivery commitments.

Simio runs natively with FactoryLogix, combining real manufacturing data with intelligent scheduling and simulation capabilities. Build more realistic schedules, anticipate constraints, and, with simulation-enabled capabilities, compare alternative scenarios before making production decisions.

Simio testing a production change against live data

Purpose-Built for Every Manufacturing Function

Specialized capabilities for every manufacturing function, all working from the same operational foundation.

Engineering
Prepare and manage manufacturing processes, product revisions, routings, and digital work instructions using CAD and engineering data. Maintain control from initial process definition through production changes.
Execution
Guide and control production with enforced routings, conditional workflows, operator qualifications, and real-time tracking of work in progress, materials, and consumption.
Quality
Manage first article inspections, in-process checks, sampling plans, and detailed defect capture down to the assembly, component, or pin level. Embed quality requirements directly into production.
Analytics
Access live production dashboards and no-code reporting across manufacturing, quality, and traceability. Analyze performance with the product, process, and operational context behind the results.

Where Manufacturing Performance Improves

The value of connected manufacturing extends beyond eliminating manual work. FactoryLogix helps manufacturers reduce the time and cost of introducing products, improve quality, increase throughput, and respond faster to changing production requirements. These are the operational improvements that translate into measurable business results.

Faster new product introductions

Reduce the time required to prepare, validate, and release new products into production.

Lower cost of quality

Catch defects earlier, reduce rework and scrap, and accelerate root cause investigations.

Higher production throughput

Identify constraints, reduce interruptions, and improve the flow of work through manufacturing.

Reduced engineering effort

Spend less time recreating processes, updating documentation, and managing product variations.

Faster audit and compliance response

Retrieve detailed manufacturing records and product histories without lengthy manual data collection.

Improved on-time delivery

Improve production visibility, identify risks earlier, and make more informed scheduling decisions.

Build the Case With Your Numbers

Fill out the form to explore how FactoryLogix can help you manage complexity, reuse proven processes, and improve performance across lines and products.

About Aegis Software

Aegis Software develops commercial manufacturing operations software. FactoryLogix is our manufacturing execution and operations platform, used by discrete manufacturers worldwide. Simio, part of Aegis Software, adds simulation, scheduling, and digital twin capability working from the same operational data.

Both are commercial products rather than bespoke systems. What you deploy is configured rather than coded, which is why a deployment is measured in weeks rather than development cycles, and why upgrades do not become a project.

Headquartered in Horsham, Pennsylvania, with European operations in Erlangen, Germany and Asia operations in Shanghai.

30+

Years in business

2.2K

Manufacturing sites running FactoryLogix

Global

Deployments

Industries We Work In

Discrete manufacturing across regulated and unregulated sectors. The platform is the same in each. What changes is which capabilities matter most.

Industrial and mechanical equipment

Automotive and supplier

Electronics and electrical

Medical devices

Aerospace and defense

Machinery

Energy

Contract manufacturing

Frequently Asked Questions

Yes, without custom development. Process definitions, quality requirements, and routings are inherited and adapted rather than recreated, so a new configuration starts from the closest one you already run.