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Simulate & Predict

Know What Will Happen Before You Commit.

Manufacturing leaders make big calls constantly: whether to add a shift, change a layout, take on a rush order. Too often those calls get made on gut instinct because getting real data would take longer than the decision can wait.

 Manufacturing decisions shouldn't rely on instinct or static plans. They should be validated against operational reality before they change production. FactoryLogix transforms manufacturing data into a living operational reality that reflects how production is running, while Simio evaluates future scenarios to understand what could happen next. Together within the Aegis platform, operational reality can continuously inform better decisions before execution. 

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Operational Reality Meets Predictive Intelligence

Static planning assumes manufacturing behaves exactly as expected. Operational reality rarely does. Simio evaluates how variability, constraints, and change could affect future production outcomes, helping teams understand what is likely to happen before making a change. 

Spot Problems Before They Cost You

Spot patterns and improvement opportunities using real operational data, so analysis reflects actual conditions rather than static assumptions.

See the Whole Process, Not Just One Piece

Evaluate complete processes end to end, so the impact of a change can be understood across the operation rather than in isolation.

See the Full Flow, From Raw Material to Finished Product

Simulate manufacturing and supply chain processes from raw material to finished product to understand how changes, constraints, and variability affect the entire flow.

Ground Every Prediction in Operational Reality

Contextualized FactoryLogix data can continuously inform the digital twin, keeping simulation aligned with changing conditions on the factory floor.

See the Outcome Before the Investment

Visualize future production scenarios in ways every stakeholder can understand, accelerating alignment on capital, layout, staffing, and production decisions.

Platform Capabilities That Turn Uncertainty Into a Tested Plan

Every major operational decision carries risk: a new product line, a schedule change, or a capital investment. Built on the operational reality established by FactoryLogix, Simio evaluates future production outcomes before decisions are put into action.

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Test resource configurations against real demand and material data from FactoryLogix, and develop contingency plans before a disruption actually happens.

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The Measurable Value of Testing Before You Commit

Every operational decision carries risk when it's untested. Simio's Process Digital Twins give manufacturers a low-risk way to simulate, analyze, and optimize a decision before it becomes real.

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Testing Before You Build

Test Capital and Process Changes Before You Commit

A process digital twin gives you a low-risk way to simulate, analyze, and optimize proposals before they become commitments, from capital expenditures and automation to layout changes and labor schedules. 

  • Simulate proposed CapEx initiatives

  • Grounded in real FactoryLogix data

  • Test layout and automation changes

  • Evaluate labor schedule alternatives

  • Compare efficiency and ROI outcomes

  • Reduce disruption from live testing

Reduced Implementation Risk

Faster Time-to-Market

Improved Decision Confidence

More Accurate Planning

Ready to See It First?

See how Simio's Process Digital Twin technology tests your next decision before you make it on the real floor.

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Plan & Optimize

See how near-term adaptive scheduling and simulation-based planning keep your production schedule realistic.

Connect Anything

See how connected, contextualized machine data keeps every simulation grounded in real conditions.