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Shop Floor Control & Manufacturing Operations Software

Run Your Whole Floor From One Place

Shop floor control software tracks every job on the floor, enforces the routing, puts the current work instruction in front of the operator, records inspection at the station, and keeps materials accounted for. In FactoryLogix that all lands in one record, so tracing a finished unit back to an individual component takes a search, not a project.

Execution, quality, materials and traceability all run on one data model. You choose how much of it to deploy first — you do not get a smaller version of it, and we do not charge by module.

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FactoryLogix connecting production, quality and materials on one site

Results Reported by Aegis Customers

Each figure comes from a customer that measured its own operation before and after. Results vary by sector, product mix, and starting point.

80%

reduction in defective parts per million

50%

reduction in rework time

73%

less time spent on receiving and inspection tasks

59%

reduction in audit preparation time

Where the Day Actually Goes

On most floors the answer to where a job is lives in three places: a spreadsheet, a whiteboard, and the person who happens to know. That works until the day a customer, an auditor, or a failure at final test needs an answer faster than someone can go and look. 

  • The status question

    A customer wants to know when their order ships. Finding out means opening a spreadsheet last touched at shift change, then going to look. By the time anyone calls back, the job has moved on.

  • The quality question

    Something fails at final test. Tracing it back means paperwork, memory, and asking who was working that night. Often the honest answer is that nobody can say for certain.

  • The materials question

    A line stops because a part is not there. Nobody saw it coming, because consumption gets recorded after the fact and the number in the system stopped matching the shelf some time ago.

How Far You Go Is Your Decision

Start with the line, the cell, or the process that is costing you the most, and prove it there. Extending is faster than the first build, because the structure is already there. And once the floor is reporting accurately, you can test a change before you make it — move a job, add a shift, take a machine down — and see what it does to the rest of the week.

Why the Data Behaves Differently

A lot of shop floor software is several applications sharing a login. Production sits in one, materials in another, quality in a third, and getting a view across them means someone exports and rebuilds it by hand.

FactoryLogix records everything against one model, tied to the product and the process that produced it. Reporting is therefore a question asked of data that already exists, rather than a report assembled from four places that have to be reconciled first.

What it really means when something goes wrong

What it really means when something goes wrong

A failure at final test is really a question about everything that happened before it. Which lot, which operator, which revision, which machine, which shift. If those facts were captured by different systems, answering means lining up four exports and trusting the timestamps. If they were captured against one model, the relationships already exist and the answer is a query.

It is worth asking any vendor how many systems and how many screens it takes to trace one serial number end to end.

What Changes for the People Doing the Work

Printing is the smallest part of what paper costs. The rest is the checking, the copying, the walking, and the rework when someone builds to a sheet that was superseded two weeks ago. Publishing once removes all of it at the same time.

Operator checking production status on a tablet
Operator checking production status on a tablet
Operator checking production status on a tablet
Operator checking production status on a tablet

Where It Sits in Your Stack

FactoryLogix sits between the machines on your floor and the systems that run your business. It takes product data in from CAD and your bill of materials, and exchanges orders and completions with your ERP through documented interfaces.

Your machines

Your machines

Build, test, and inspection equipment report results directly. Those land in the same record as what the operator did, which is what makes the two comparable later.

Your business systems

Your business systems

Orders come down, completions and consumption go back, through connectors and APIs that are documented rather than negotiated.

The Expertise to Get You Started. The Support to Keep You Moving.

You know your manufacturing operation. We know how to help you get the most out of FactoryLogix.

Our experienced services team helps you put FactoryLogix and Simio to work in your operation, from initial setup and configuration to training and ongoing support. We work with your team to understand your processes, prioritize your needs, and help you get value from both solutions.

 

Start with what matters most

We'll work with your team to understand your operation, identify your biggest challenges, and prioritize where FactoryLogix and Simio can deliver the most immediate value.

Implementation guided by manufacturing best practices

Our team brings proven manufacturing expertise to help you improve your processes and configure FactoryLogix and Simio for your operation.

Get your team ready

From supervisors and operators to engineering and quality, we provide hands-on training and guidance so your team knows how to use FactoryLogix in their daily work.

Grow at your own pace

Start with the processes or production areas that matter most, then expand when you're ready. Our team remains available for technical support, additional training, and guidance as your needs evolve.

About Aegis Software

Aegis Software develops commercial manufacturing operations software. FactoryLogix is our manufacturing execution and operations platform, used by discrete manufacturers worldwide. Simio, part of Aegis Software, adds simulation, scheduling, and digital twin capability working from the same operational data.

Both are commercial products rather than bespoke systems. What you deploy is configured rather than coded, which is why a deployment is measured in weeks rather than development cycles, and why upgrades do not become a project.

30+

Years in business

2.2K

Manufacturing sites running FactoryLogix

Global

Deployments

See FactoryLogix for Your Operation

Fill out the form to see how FactoryLogix can connect production, quality, materials, and WIP across your shop floor.

Industries We Work In

Discrete manufacturing across regulated and unregulated sectors. The platform is the same in each. What changes is which capabilities matter most.

Industrial and mechanical equipment

Automotive and supplier

Electronics and electrical

icon-medical-device

Medical devices

Aerospace and defense

Machinery

Energy

Contract manufacturing

See How It Works for Your Operation

Half an hour on your own products and routings, aimed at whichever quality step is giving you the most trouble. Interested?

Get a Demo

Frequently Asked Questions

Yes. FactoryLogix exchanges work orders, materials and completions with ERPs through packaged connectors and documented APIs. Tell us which system and we will confirm what is already supported.