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In 2003, traceability might have
been considered a WIP history report of a unit and
'time-based' traceability of the component lots
believed to be used on that unit. Today, the
regulatory requirements for traceability, as well as
the internal requirements of world-class OEMs, are
far more comprehensive and detailed. Concepts such
as "traceability in SMT placement" or "lots believed
to be on the unit" or "time based traceability" no
longer overcome the traceability challenge. Precise
traceability of components and materials and
traceability across the lines and out through test
and inspection is the challenge today.
Today, traceability requires total
integration to the product design, process design,
materials information, and the real-time data
streams across the route from start to test to
packout. It requires the total product experience,
contents, and all the variables from the surrounding
processes involved in its manufacture, test, and
shipment. Aegis solutions deliver such "Total
Traceability".
UNIQUE TRACEABILITY ADVANTAGES
YOU CAN DELIVER TO CUSTOMERS
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Data Scope: Only Aegis
provides a single, out-of-the-box solution that
extends the concept of traceability across
process, assembly, placement, reflow,
dispensing, inspection, repair, test,
diagnostics, insertion, wave, hand operations,
box build, final integration and packout.
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Data Precision: Aegis
provides precise component-to-lot traceability
on more makes and models of assembly machines
than any other software vendor--and it is
achieved without invasive hardware technologies.
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Data Depth: Aegis
traceability includes not only the movement and
experience of the product through the route, but
all materials used either on the product or in
its processing, as well as the process variables
that emerge from all machines involved in its
manufacture or test.
THE OUTPUTS OF TOTAL TRACEABILITY
YOU CAN DELIVER TO CUSTOMERS
Reverse Traceability Report:
Product and Process
Traceability Report:
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BOM and Process revision
records.
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Electronic approval records
of BOM and Process reviews with feedback notes
and reviewer authentication.
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Process deviations released
during the production of that unit.
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WIP history complete with
logged operator at each station.
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Panel to image ID map
records.
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Pallet to panel or image ID
map records.
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Component part number and lot
records of reference designator to image to lot.
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'From-To' Lot records for
components removed and replaced in-process.
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Part number and lot records
for all tools, chemicals, and consumables used
in the processing of the unit.
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Pre-production operator
checklist confirmation per station.
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False positive inspections
records and station.
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Rework and repair to
connection level records.
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Unresolved defects at time of
report generation.
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Measurement data records for
all measurements derived from any process or
test equipment in the route.
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Symptom/Defect records from
ICT and functional test results and diagnostics.
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Parametric operator data
collection (such as trim settings, adjustments,
specially serialized components, etc.) from each
station applicable in the route.
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Process alarms emerging from
any machine in the route while the unit was
within it's transfer zones.
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Process events emerging from
any machine in the route while the unit was
within it's transfer zones.
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Assembly children unit
numbers and serial numbers.
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SPC metrics of any
measurement data in-process such as reflow oven
or thermal profiling data sets such as maximum
zone temperature, soak duration, oxygen levels,
etc.
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