People have begun describing their cloud systems as "the fog." I get the feeling the joke is based on actual events. Are we" venting" gases into the atmosphere with our data during this digital era just like we did during the industrial age? Is it possible to simply throw our data in the cloud and expect a software application to analyze and organize it when we need it? But first, we must begin with an understanding of what the cloud can and cannot do, as well as knowing what is required to make the cloud an effective strategy for storing data that is easily accessed.
Eliminating paper in manufacturing, also known as the Smart Factory or Industry 4.0, is just the first step of the digital revolution. There has been a significant transformation when we compare modern-day printed material to that of our ancestors’ early drawings of shapes, symbols, and pictures on cave walls. The next step of this advancement is more than just becoming ‘paperless.’ Transferring physical media into the digital domain, a crucial element of our digitalized Smart factory, provides a far more significant fundamental change. The future of ‘Paperless Manufacturing’ is much more than just eliminating paper from manufacturing.
The heart of the electronics factory is in its' machines. However, even the lines and factories with the smartest and most versatile machines rely on intelligent and consistent support received by the central processes to reach their maximum capability. The heart of the electronics factory is in its machines. However, even the lines and factories with the smartest and most versatile machines rely on intelligent and consistent support received by the central processes to reach their maximum capability.
The catalyst for the now long-awaited Industry 4.0 revolution is the introduction of the IPC CFX (Connected Factory Exchange) standard for IIoT. This standard now enables everyone in the industry to get involved, examine their processes or products and to fully benefit from the new IPC CFX-fueled Industrial IoT environment.
In order to improve productivity growth, it is critical that manufacturers strategically adopt factory-wide technology that actively promotes workforce efficiency. But which technology is worth the investment? To find out, let’s examine the top productivity pain points manufacturers are experiencing today.
The Cyber Physical System (CPS), Internet of Things (IoT) and Digital Twin are all central concepts in Industry 4.0, often used interchangeably in discussions about Industry 4.0 and smart manufacturing. Each refers to a representation of a piece of equipment in cyber space. Such representations are of central importance in Industry 4.0 and for smart manufacturing, since they provide access to real-time operational data of the represented equipment. Use of this data ranges from machine operational status and compiling important KPIs, like OEE, MTBF, MTBA, etc., to big data analytics and machine learning applications, such as predictive maintenance. It is therefore worthwhile to examine what each means and how they relate to each other.
More advanced technology equals higher workforce productivity—this is the simple equation that drives enterprise strategy for many manufacturing leaders. But technology and productivity do not always increase in direct correlation with one another. Instead, it is only by strategically investing in the right technology solutions that manufacturers can ensure effective productivity gains for their workforce.
For anyone currently considering investment in a modern digital manufacturing solution, inclusive of any form of discrete assembly manufacturing, it is imperative that expectations and requirements are redefined in the light of this new IIoT platform based digital MES technology, that is set to genuinely drive the Industry 4.0 Smart factory revolution.
In the first part of this three-part series, we learned how the top level of Manufacturing Execution Systems (MES) work in the factory to provide results against business goals and requirements, managing the flow of production for final products and sub-assemblies. In the second part, we took take a more detailed look into the deeper levels of MES, discussing other areas within the factory that MES manages, that enable the final production flow to work smoothly and effectively. In this last segment of the series, we finish by looking further into the levels of MES functionality that enables final production to work effectively. We then explore different types of MES and review the important aspects of MES to keep in mind when first implementing or when upgrading a basic MES that is already in place to a system with the latest IIoT digitalized technology.
Could anyone have imagined the degree to which our world has become automated? From smartphones to fully automated data centers, we’ve experienced a technological revolution that has digitized everything from buying movie tickets to nearly all business processes. Ironically, the industry that has been the bedrock of it all, electronics manufacturing services (EMS), has not realized the same degree of innovation in their front-offices as they have pioneered on their shop floor.