In the first part of this three-part series, we learned how the top level of Manufacturing Execution Systems (MES) work in the factory to provide results against business goals and requirements, managing the flow of production for final products and sub-assemblies. In the second part, we took take a more detailed look into the deeper levels of MES, discussing other areas within the factory that MES manages, that enable the final production flow to work smoothly and effectively. In this last segment of the series, we finish by looking further into the levels of MES functionality that enables final production to work effectively. We then explore different types of MES and review the important aspects of MES to keep in mind when first implementing or when upgrading a basic MES that is already in place to a system with the latest IIoT digitalized technology.
Could anyone have imagined the degree to which our world has become automated? From smartphones to fully automated data centers, we’ve experienced a technological revolution that has digitized everything from buying movie tickets to nearly all business processes. Ironically, the industry that has been the bedrock of it all, electronics manufacturing services (EMS), has not realized the same degree of innovation in their front-offices as they have pioneered on their shop floor.
In the first part of this three-part series, we learned how the top level of Manufacturing Execution Systems (MES) work in the factory to provide results against business goals and requirements, managing the flow of production for final products and sub-assemblies. We will now take a more detailed look into the deeper levels of MES, discussing other areas within the factory that MES manages, that enable the final production flow to work smoothly and effectively.
For the last two years, Aegis has taken on the role of help coordinating the IPC’s Connected Factory Exchange Standard (CFX), which, as of January 2019, has been unanimously approved by the IPC CFX committee. Two live manufacturing line demonstrations at the APEX show in San Diego were set up to demonstrate the openness and values of this new, unique standard.
Today’s discrete manufacturers are under pressure to meet two often-opposing objectives: delight customers with high-quality products, and continually reduce operational costs while doing it. This dichotomous situation leaves many manufacturers feeling as though they have to “choose” one outcome over the other, prioritizing either customers or costs—but not both.
When done wrongly, it is one of the most expensive, confusing, distracting, valueless wastes of time that manufacturing is ever required to do, but when done properly, it can be the one thing that saves the life of a manufacturing business, which can happen in several different ways. Traceability, in this new age of digital manufacturing, has never been so inexpensive, and with the recently increasing ingress of counterfeit materials, never more important.
Manufacturing Execution Systems (MES) have been available on the market for quite some time now and for buyers at any stage of research, there are literally hundreds of MES options to consider. As the term “MES” tends to cover a very broad range of capabilities, it’s unlikely to find any two solutions that will offer the exact scope of functionality. This is especially true within just the last few years, given the rapid progress of digital technologies related to “Smart Factory” or “Industrial Internet of Things” (IIOT) initiatives. It’s therefore crucial for you to understand the basic principles behind MES so that it can be put to work for your organization’s requirements, instead of the other way around.
In this three-part blog series, we’ll break down the fundamentals concepts of MES so that regardless of where you’re at with your research, you’ll be equipped with some new tips and principles to incorporate into your knowledge base.
By now, we are all familiar with the concept of Industry 4.0, a popular business model that enables manufacturers to become faster, more efficient, and more flexible to respond to inevitable market changes. While traditional approaches to factory automation continue to be successful, they are often focused on specific production operations, leaving the critical operational level decision unaddressed or at best, open to interpretation. If we don’t get to it soon, someone else (or something else) will do it for us, and it may not be a human.
As the next wave of flexible, more efficient, and more affordable factory automation options hits the market, the use of Automated Guided Vehicle (AGV) robots for lean manufacturing on the shop floor is becoming more common. Business leaders looking to stay on top are investing heavily in next generation technologies, combining the use of robots with their Manufacturing Execution Systems (MES) & Warehouse Management Systems (WMS) to reduce costs, increase throughput, improve worker safety, and enable complete traceability.
In this blog post, we cover highlights from a recent webinar with Aegis Software and Vecna Robotics: Breaking Down Islands for Lean Manufacturing. Read on to find out how leading manufacturers are creating a truly adaptive and totally visible factory with AGV, MES and WMS together with lean manufacturing principles.
Many software systems in use in manufacturing today are holding the business to ransom. Well-meaning, mainly internally developed software utilities, have established a critical dependency on themselves. It appears that manufacturing could not work without these systems, yet on the flip-side, the operation also cannot easily progress to the next level of digital manufacturing. What does it take to acknowledge the past value and contribution of these systems, but now be able to break free and move on to the next generation of digital manufacturing tools?