For anyone currently considering investment in a modern digital manufacturing solution, inclusive of any form of discrete assembly manufacturing, it is imperative that expectations and requirements are redefined in the light of this new IIoT platform based digital MES technology, that is set to genuinely drive the Industry 4.0 Smart factory revolution.
As the next wave of flexible, more efficient, and more affordable factory automation options hits the market, the use of Automated Guided Vehicle (AGV) robots for lean manufacturing on the shop floor is becoming more common. Business leaders looking to stay on top are investing heavily in next generation technologies, combining the use of robots with their Manufacturing Execution Systems (MES) & Warehouse Management Systems (WMS) to reduce costs, increase throughput, improve worker safety, and enable complete traceability.
In this blog post, we cover highlights from a recent webinar with Aegis Software and Vecna Robotics: Breaking Down Islands for Lean Manufacturing. Read on to find out how leading manufacturers are creating a truly adaptive and totally visible factory with AGV, MES systems and WMS together with lean manufacturing principles.
Many software systems in use in manufacturing today are holding the business to ransom. Well-meaning, mainly internally developed software utilities, have established a critical dependency on themselves. It appears that manufacturing could not work without these systems, yet on the flip-side, the operation also cannot easily progress to the next level of digital manufacturing. What does it take to acknowledge the past value and contribution of these systems, but now be able to break free and move on to the next generation of digital manufacturing tools?
Today’s shop floor is a highly-complex, continually-shifting environment. A recent study by Aberdeen Group polled today’s best-in-class manufacturers and found that the top reported pressures of modern manufacturing include:
• Differentiation while still improving quality (39%)
• The flexibly to respond to business demands (36%)
• Compliance with current and future industry regulations (27%)
While an Enterprise Resource Planning (ERP) system can solve challenges in areas such as capacity planning, inventory management, and business financials, today’s manufacturing environment requires much more than an ERP system alone — more flexibility, more data, and more connectivity.
Every aerospace manufacturing organization needs a quality system. The differentiator is how readily one can react to a non-conformance and how frequently report their quality metrics. In absence of MES, reporting is purely historical and is often available too late to take action on its findings. MES enables non-conformances to be addressed in the present and minimize their potential impact.
At Atrenne Integrated Solutions, customers include some major Aerospace and Defense companies, requiring the utmost quality control and production efficiency. On the factory floor, an integrated MES system provides a form of “manufacturing intelligence” to drive Digital Transformation. Operators use Aegis’ FactoryLogix MES for real-time visibility into production, allowing them to streamline processes and ensure quality.
Manufacturers like you face critical demands to maintain regulatory compliance while also driving value for your customers. Moving from a manual tracking system to an automated MES provides complete quality control plus the flexibility for you to respond to changes in real time.
But what if your operation isn’t quite ready for an entire enterprise-wide MES system?
One manufacturer who faced this exact challenge is K2 Energy, a leading supplier of lithium-ion battery modules.
As we look back on 2016, it’s only natural to reflect on what’s ahead for global manufacturing in the coming year. Let’s take a look at the top manufacturing trends for 2017.
Before you invest in a Manufacturing Execution System (MES) for your facility, you need to consider how easily and efficiently it will be deployed throughout your operation, and what the long term relationship with your vendor will be like. A successful system deployment plan depends on far more than simply which product you select. Here are five key elements you should consider when assessing an MES vendor’s service capabilities.
The first industrial revolution was built on machines lubricated by oil, the current revolution is built on computers lubricated by data, and just as those who controlled the sources and distribution of oil became rich and powerful in the last millennium, those controlling data are gaining influence now.